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Automatic blanking production processing technology of aluminum wafer

The machine of Changyuan Aluminum for aluminium circle Is aluminum wafer open-book blanking production line, fully automated integrated aluminum wafer production equipment, can carry on the wafer on the aluminum coil directly punching blanking, don't need shearing and slitting, products widely used in aluminum processing manufacturing cookware with tensile aluminum wafer, lamps and lanterns tensile aluminum wafer, traffic signage for aluminum wafer, aluminum cans, and seal the top of tank of all kinds of required aluminum wafer, aluminum disc industry, already meet the demand of enterprise of wafer blank production. This equipment according to the width of the coil and wafer diameter automatically select the most suitable way of layout, at the same time of aluminum coil open-book leveling directly for blanking processing production, the utilization rate of raw materials more than 80%, is much better than the other wafer blanking way, save a lot of the cost of production for the enterprise.
Aluminum wafer open-book blanking production line main equipment are: feeding trolley, uncoiler, leveling machine, feeder, swing unit, special closed single point of mechanical press and quick die change equipment, pallet unit, scrap shear, hydraulic system, electrical control system, etc.

aluminum circle.jpg

Product line technical features of aluminum circle:
1, CNC automatic, should have the production line since coil open-book, until the whole roll material blanking completed without human contact among any quantity, do not need any adjustment, fundamentally eliminate the ordinary punch punch production safety and product quality hidden trouble.
2, the line can use direct wafer production volumes, don't need to do a coil slitting and cut processing, reduced the production process, reduce the cost of production, reduce the damage on the surface of the coil may, produce wafer to ensure that no oil, no scratches.
3, this line make full use of the width of the coil, with high precision servo motor drive systems and control, make the wafer spacing and wafer to minimize the edge of the distance, radically reduce the amount of waste, the utilization rate of raw materials more than 80%.
4. The production speed can reach 40 to 55 tablets per minute, which improves production efficiency.
5. The switching time can be reduced to less than 15 minutes due to the modular mold design. The diameter of the disc can be produced from 85 mm to 750 mm.
6. Advanced open coil system, six-weight leveling machine, high rigidity mechanical press, automatic stacking system, etc., ensure the high quality of the wafer products.
Production line technical parameters:
Volume width (mm): 500-1250,800-1400,1000-1600
Coil thickness (mm): 0.4-3.0, 1.00-6.0
Volume weight (kg): 8000,10000
Falling material diameter (mm): 85-660,85-750,100-900
Number of drop-off times (SPM) :40-55
Pressure machine nominal pressure (kN): 1250,1600,2000,2500

Alloy:1050,1060,1100,3003,3105,5052,5754,8011 and so on

Temper: H12-H34,O


The product features of aluminum circle

1. Aluminum wafer specifications are in order, and outside of the normal size, it can provide the wafers with the thinnest 0.5mm and the thickness of 6.5mm.

2. The surface performance of aluminum wafer is good, guaranteeing no obvious scratches, oil pollution, oxidation, black spot, etc.

3. When the aluminum wafer thickness is > 1.0 mm, ensure the finished edges of the finished product are neat without burrs.

4. Good control of the grain size and elongation of the coil in the early stage ensures the excellent deep and spinning performance of the wafer, which can avoid the possibility of later processing

The high incidence of high incidence of lalic streaks, flounces and ears;

5. Strictly control the testing of the alloy, state and performance of the coil, and guarantee the accuracy and diversity of the wafer.

6. The introduction of advanced and efficient production equipment, improved the production efficiency of the wafer and the utilization of materials, effectively shortened the production cycle and provided real-time and convenient for customers


7. The classification of aluminum wafer is detailed, and the exact category can be selected for different purposes and requirements of customers.

8. Products conform to the environmental standards of RoHS and REACH;

9. Product packaging is strong, which is in line with domestic sales and international export standards

Henan Changyuan Aluminum Industry Co., Ltd

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